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Scrap Reduction for Lithium-Ion Battery Manufacturing


Ensure coating, pressing, and stacking precision with non-contact laser control.

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Paul Dawson
CEO of MyCompany


FULLY INTEGRATED

⚠️ Challenges in Lithium-Ion Battery Production

Lithium-ion manufacturing is highly sensitive to process variation. Common causes of scrap include:

  • Inconsistent thickness in coated electrodes or separator films
  • Calendering pressure drift during long production runs
  • Misaligned lamination or stacking that creates off-spec layers

These issues often arise during pilot runs, new material validation, or production scale-up — all stages where tight control is critical and waste is expensive.

✅ How We Reduce Scrap and Improve Results 

Mate Gauge helps lithium battery manufacturers detect and eliminate thickness errors before they become waste.

The MGX Series delivers ±2 μm accurate benchtop measurement for R&D and pilot lines. For inline use, the MG1scans coated foils and laminates in real time, alerting operators before errors escalate.

With mgOS software, you can:

  • Monitor live thickness profiles
  • Set alert thresholds
  • Export data for QA and analysis

📈 Key Benefits:

  • Up to 20% scrap reduction during coating and stacking
  • Better first-pass yield on pilot lines
  • Consistent calendering results
  • Faster setup and tuning

Whether you're scaling up production or refining a new process, Mate Gauge gives you the precision and insight to improve quality and reduce cost. All without contact, disruption, or delay.


Best Options For You

MG1

Compact, lightweight inline gauge for rolling lines.

  • Easy to set up and maintain
  • An affordable solution for small to mid-sized facilities with limited floor space
Learn More about MG1  

MGX

Our offline measurement gauge for pasting lines.

  • Our smallest benchtop
  • Laser thickness measurement that's ready to go out of the box
  • Flexible design that's equally at home in the testing lab and the factory floor

 Learn More about MGX