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Battery Separator Thickness Measurement with Continuous Monitoring.

 

Enhance battery separator thickness measurement with a fully automated system designed for seamless integration into your production line. Our turnkey solution—Virtual Micrometer + Scanning Frame + Measuring App—gives you full control over thickness consistency and quality.



Our custom developed "Separator Measurement App" allows for:

  • calibration and measuring strategies are pre-built within the controls and ready to work

  • quickly collect everything you need with just the click of a button

  • compare historical averages at a glance

  • backward compatible to older MGs

  • significantly quicker and more accurate than attempting to manually measure just one rib


Virtual Micrometer for thickness measurement

​All the capabilities of a standard micrometer – but on your production line – letting you measure continuously, faster and in multiple ways. Simply set your desired locations (centered or custom) specify the number of Vmics measurements needed, anvil sizes for each, and press start. Instantly receive comprehensive thickness information and other  KPIs on your dashboard.






Start with the customer – find out what they want and give it to them.

Start with the customer – find out what they want and give it to them.

All the battery separator thickness data you need, when you need it

Stay informed with immediate access to essential production data.

Detect even the smallest thickness changes when they happen.

Get live, daily and monthly views of key production metrics.

Monitor separator thickness consistently throughout the production run.

Set alerts with alarms and notifications.


Connect to your systems with PLC integration and APIs.


Are you facing challenges in your 

battery separator production process? 

Are you experiencing difficulties in fast and consistent measurement of your lead-acid battery separators?

Do you struggle with the delicate nature of the separator membrane, which is susceptible to damage during traditional measurement processes?


Are your operators working with an incomplete picture of what they are producing?

​Mate Gauge turnkey solution for thickness consistency in battery production 

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   Complete and rapid measurement of all rib thicknesses and the backweb thickness.

   Automatic measurement completes in a few seconds.

   Clear displays and automatic data recording and KPIs.

How it works: Benchtop

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Mate Gauge technology is built around a continuously-scanning Virtual Micrometer. Simply place your sample material on the dedicated tray and let Mate Gauge handle the rest. The C-frame meticulously scans across the material capturing data from both sides of a sample. View real-time measurement results on the user-friendly touch screen HMI, designed for clarity and ease of use.


Control measurement. Act faster. Enhance performance. 


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Learn more about MGX-10''