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Mate Gauge for Lead Pasting Lines

Non-contact laser thickness measurement solution designed for pasting lines. Ensures continuous thickness control and optimizes battery performance.

150mm
Scanning Speed
1.5μm
Resolution
4μm
Accuracy


Why Choose MG3?

Developed in collaboration with industry-leading manufacturers, designed to withstand demanding conditions while delivering precise measurement data.

Non-Contact Measurement

Advanced laser technology ensures accurate measurements without material contact

Industrial Grade

Built to withstand demanding production environments with robust construction

Easy Integration

Ready-to-install packages with multiple mounting options for seamless setup

Installation Options

Flexible solutions for different production line configurations

Wet Side Installation

Install before flash dryer, integrates into existing control loops

  • 35° incline stand option
  • Protective cover available
  • P/N: 10043000 (Stand)

Dry Side Installation

Measure after curing for most accurate final thickness readings

  • Flat stand design
  • Ideal for panel lines
  • P/N: 10042846 (Stand)

Stacker Integration

Space-efficient option integrated with stacker conveyors

  • 10° incline design
  • Optimizes line layout
  • P/N: 10042270 (Stand)

Technical Specifications

Precision engineering meets industrial reliability

Measurement Capabilities
  • Thickness Range 0–20 mm (0–0.79 in)
  • Resolution 1.5 μm (0.00006 in)
  • Accuracy (Typical) 4 μm (0.000016 in)
  • Scanning Speed 150 mm/sec (6 in/sec)
  • Measurement Frequency 1–5 kHz
Physical & Environmental
  • Housing Dimensions 798×506×238 mm
  • Complete Assembly Weight 49 kg (108 lbs)
  • Operating Temperature 5°C to 50°C
  • Humidity < 90%
  • Air Supply Required 2–12 CFM @ 90–110 PSI

Why Choose MG3?

Developed in collaboration with industry-leading manufacturers, designed to withstand 

demanding conditions while delivering precise measurement data .


Non-Contact Measurement

Advanced laser technology ensures accurate measurements without material contact


Industrial Grade

Built to withstand demanding production environments with robust construction


Easy Integration.

Ready-to-install packages with multiple mounting options for seamless setup

Wet Side Installation

Install before flash dryer, integrates into existing control loops

  • 35 incline stand option.
  • Protective cover available.
Dry Side Installation.

Measure after curing for most accurate final thickness readings .

  • Flat stand design.
  • Ideal for panel lines.
Feature Three

Space-efficient option integrated with stacker conveyors.

  • 10 Incline design.
  • Optimizes line layout.
  • Average Thickness Display
  • Gauge and Go Scanning Modes
  • Product Recipes (Nominal Thickness, Warning and Actions Limits)
  • Data logging
  • Customizable Alarms
  • PLC and API Communications Options
  • Lens Cleaning Alarms
  • Calibration Standard
  • 2 Laser Sensors
  • Linear Motor Actuator
  • Computing Platform and Touchscreen interface
  • Temperature Controlled Sensors
  • 0.5 micron resolution [0.00002 in.]
  •  4 micron accuracy (typical) [0.00016 in]
  • 515 mm stroke [20.28 in]
  • 150 mm per second Scanning Speed (adjustable) [6 inches per second]
  • 0 to 20 mm Thickness Range (typical) [0 to 0.79 in] 
  • 1 to 5 KHz Measurement Frequency 
  • 779 x 497 x 238 mm [31 x 20 x 9 in] , Sensor Assembly
  • 488 x 450 x 118 mm [19.2 x 18.1 x 4.6 in.] , Operator HMI Panel (Options for 10" HMI available)
  • 49 kg [108 lbs] , Sensor Assembly
  • 10 kg [22 lbs] , Operator Panel
  • 4.4 A @ 115V / 60Hz, 2 A @ 240V/50Hz
  • Air: 12 CFM @ 90 PSI
  • 10°C  to 50°C operating temperature [50°F to 120°F]
  • Humidity <90%

Software Solutions

Specialized applications for different measurement needs.

Gauge and Go App

The Gauge and Go app measures at discrete locations across the material. The c-frame travels to a preset location and measures there for a determined amount of time. Measuring this way is ideal for continuous strips, allowing for a clear display of thickness readings at these locations.


Plates App

The Plates app is used for measuring on lines where several small samples will pass the gauge within the duration of each scan. This app provides measurements for lanes, representing the sides of each plate as well as overall plate averages.